In modern air travel, in-flight internet connectivity has become an essential passenger expectation. The satellite WiFi antennas installed on aircraft, however, require regular inspection and maintenance. To support this task, we have developed a new aircraft maintenance dock, which was first assembled at our own facility during a trial run. The attached video was also recorded here, before the dock is delivered to our partner in France. The equipment is specifically designed to support the maintenance of antennas on the Airbus A350 and other similar aircraft types.
Function and use
The purpose of the stand is to provide safe, quick, and ergonomic access to the WiFi antennas located on the roof of the aircraft. The multifunctional design of the device allows for:
- working around the antenna at fuselage level,
- safe removal and grounding of the antenna using a rotating hoist,
- access to the PAX door (provided by a separate accessory stand for the A350-900 model),
- any mechanical intervention with the aircraft in its normal position, standing on its wheels.
Design advantages
The stand meets the maintenance needs of airlines because:
- its lightweight, roller-mounted structure is easy to move,
- it provides a safe working environment with non-slip flooring and aluminum handrails,
- it can be set up in a short time with only six people, thus minimizing aircraft downtime,
- its modular, flexible work platforms can be adapted to different maintenance situations.
Robust yet lightweight construction
The stand is made of steel (RAL9006 painted) and aluminum railings. This combination ensures strength, durability, and low weight, which makes it easy to handle. Thanks to its simplified design, the platform is easy to maintain: it consists of widely available parts, requires no special tools, and can be used safely after minimal training.
Working levels and access points
The platform consists of two main working levels and three intermediate rest levels:
- First level: provides access to the PAX doors of the B787-9 and B777-200/300 types, and an additional removable podium can be used for the A350-900. Movable railings and self-closing doors ensure safety.
- Second level: direct work surface around the antenna, surrounded by self-closing doors and an adjustable protective canopy. This is where the electric hoist with a rotating boom is located, which can move the antenna with a load capacity of up to 125 kg and a working radius of 3 meters.
This platform takes the maintenance of aircraft in-flight internet systems to a new level: it offers airlines a fast, safe and cost-effective solution while optimizing maintenance processes and reducing ground downtime.