Monorail trolleys

Industrial material handling doesn’t always take place in large, open halls. In many cases, workflows are carried out along narrow corridors, curved routes, or complex spatial layouts, where traditional overhead cranes may be technically unfeasible or economically impractical. For such challenges, GD’s custom-designed monorail trolley systems offer an optimal solution, thanks to their highly adaptable configuration and modular build.

The monorail tracks can be mounted directly to the ceiling structure of the facility, or alternatively installed on freestanding support frames. Made of rolled profile beams, the tracks are modularly extendable, allowing for straight and curved sections to be combined seamlessly—creating complex monorail networks at minimal cost, with no need for extensive structural modifications.

The trolleys running along the tracks are equipped with special drive units, enabling smooth maneuvering even through tight-radius curves. This is especially advantageous for crowded workstations or specialized production lines, where precise and flexible material transport is essential.

Depending on the load requirements, GD offers two types of hoisting units:

Chain hoists – for capacities up to 6.3 tons
Wire rope hoists – for capacities up to 20 tons

Power supply options are selected based on the length and layout of the monorail system:

For shorter tracks: a festoon cable system offers a simple and cost-effective solution.
For longer or curved tracks: a plastic-enclosed conductor rail system ensures safe, reliable, and aesthetically clean power transmission.

Control systems for the monorail trolleys are also fully customizable:

Traditional pendant control for direct and simple operation.
Radio remote control, giving operators maximum freedom, flexibility, and safety.
Integration with the plant’s production control system, enabling automated operation, real-time data reporting, and workflow optimization.

Whether it’s limited space, complex routing, or specialized material handling needs, GD’s monorail trolley systems provide a cost-efficient, dependable, and highly adaptable solution.

Choose GD’s monorail tracks if you’re looking for a system that perfectly fits your workspace and delivers safe, efficient material movement—even under the most challenging conditions. Contact us today to receive a customized quote and let us help you develop the ideal system for your operation!

Frequently Asked Questions

What are monorail trolley systems used for?
They are ideal for material handling in narrow spaces, curved paths, or complex layouts where traditional cranes are not suitable or cost-effective.

How are the tracks installed?
Monorail tracks can be mounted directly to the facility’s ceiling structure or installed on freestanding steel support frames.

Can the monorail system follow curves or turns?
Yes. The modular design allows for combining straight and curved sections, enabling flexible routing through tight spaces.

What are the maximum load capacities?

Chain hoists: up to 6.3 tons
Wire rope hoists: up to 20 tons

What kind of power supply systems are available?

Festoon cable systems: ideal for short, straight tracks
Enclosed conductor rails: best for longer or curved routes, offering safe and low-maintenance power transmission

What control options can I choose from?

Pendant (wired) control for simple use
Radio remote control for flexibility and safety
Integration with production control systems for automated or semi-automated operation